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How To Choose A Test Tube Reagents Filling Line?

Oct. 06, 2022

What's test tube reagents filling machine?

Customized multi-filling heads according to production requirements, high-efficiency, high-yield complete test tube reagents filling into bottles, automatically screw the top cap, automatic stick label on the tube complete production line.

Most customer tube as below


Reagent tube filling machines often require extreme precision. After all, the value of medicine itself is also high and the requirements for the environment are also high. After long-term packaging, high precision is required to ensure production and drug safety.


Uses of test tubes: 

1. Take liquid or solid reagents;

2. Heat a small amount of solid or liquid;

3. Prepare a small amount of gas reactor;

4. Collect a small amount of gas;

5. Dissolve a small amount of gas, liquid, or solid solute;

6. Use it as a container during centrifugation;

7. As a reaction vessel for a small number of reagents, it is used at room temperature or when heated.

In recent years, due to the outbreak of new coronary pneumonia, test tube detection reagents have been widely used in nucleic acid detection, as well as other detection reagents.


Today I'd like to introduce Landpack test tube reagents filling line

Included filling machine, capping machine and labeling machine complete line as below


test tube filling machine


Features of the above line

1) A total of 5 servo controls, two on the ceramic pump, two on the cap, and one on the turntable;

2) Double vibrating discs, realize automatic tube loading and automatic capping, two filling heads and two screw caps, and the speed reaches 20-40/min;

3) Since the bottle cannot stand, use a horizontal roll labeling machine;

4) Small size, small footprint, labor-saving, one machine can be controlled by one person;

5) All stainless steel structure;

6) The horizontal roll labeling machine has high speed and high precision, and can achieve 80/min;

7) If the down tube is not smooth, you can add air blowing assistance depending on the situation;

8) 2 heads peristaltic pump for filling, filling accuracy within 0.02ml


Specification of the filling line:

ModelTube filling machine line
Filling head2 heads
Suit tubeDetection reagent
Power220V, 50/60HZ, 2kw
Filling range(ml)1ml-5ml
Filling accuracy≤±0.5
Production output(bpm)20-30 (bpm)
Air consumption(mpa)0.6-0.8m³/min
Machine size1600mm*1300mm*1600mm(L*W*H)
Weight(kg)400kg
Feature

1. Using the touch screen and PLC human-machine intelligent interaction system to realize fully automated production;

2. Unique and beautiful appearance, using 304 stainless steel;

3. Peristaltic pump filling, high filling accuracy;

4. Frequency conversion control, production speed can be adjusted, automatic counting;

5. No bottle no filling.

Main electrical brands

PLC-Panasonic (Japan);
Inverter-Panasonic (Japan);
Touch screen-Weinen (Taiwan, China);
Cylinder-Airtac (Taiwan, China)


Specification of the labeling machine:

NameTube labeling machine
Material304 stainless steel
Label accuracy±1mm
Label speed25~60pcs/min
Product diameter20mm~100mm
Machine size2050mm×650mm×1450mm
Power220V/50HZ
Suitable range

Applicable labels: self-adhesive labels, self-adhesive films, electronic supervision codes, barcodes, etc.
Applicable products: small products requiring labels or films to be attached to the circumferential surface or small cone surface.
Application industry: widely used in medicine, cosmetics, electronics, hardware, plastics and other industries.


Specification of the vibrating bowl:

NameSpecification
ModelVibrate bowl for feeding caps
Conveyor speed50-100 pcs/minute, depends on the tube type
Convey typeVibrate bow channel
Material304 stainless steel
Power220V, 50/60Hz 0.35-0.5KW
Weight(kg)70kg


If you're interested in our test tube reagents filling line, please no hesitate to contact Landpack.


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